Girth Gears With a variety of options for cast, fabricated steel or SG iron and multi-segmented gears, David Brown Santasalo is your one stop shop for girth gears for AG, SAG, ball mill and crushing applications Engineered in segments, starting from two and with no upper limit, we can manufacture girth gears up to 14 metres diameter...
Single stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach When future tonnage is to be increased, the SAG Mill can feed downstream ball milling to boost capacity Fuller-Traylor SAG/AG Mills range in size from 43m through 122m in diameter with powers as high as 28,000 kW...
Big Gear Girth - Articles of Interest to Gear Manufacturers
The single helical SAG mill girth gear which is cast in four pieces has 362 teeth, 075 DP, 863,6mm face width, 124m outside diameter and a 10,5m diameter bore It is manufactured from steel with a hardness range of 269/321 BHN and the gear teeth are cut to AGMA grade 10...
Girth gears fall into two basic categories; flange mounted and tangential spring mounted Flange-mounted girth gears, the more common of the two, are most frequently utilized in “cold” processing equipment such as SAG (semi autogenous grinding) mills and ball mills for use in the mining and cement industri By current stan-dards, girth ....
Mill Girth Gear High Vibration Problem Case Study A case study has been conducted on the wear problem of a set of large helical gears of a ball mill used for cement production at the shiraz cement plant the ball mill has a nominal capacity of 80 t h −1 the overall diameter and length are respectively 4000 mm and 12990 mm the total weight of the ball mill when fully charged is about 280 t...
Krishna Gears - Manufacturer of Trunnions, Girth Gears ,
Krishna Gears is one of the leading manufacturers of Girth Gears upto 12000mm O D We specialize in Girth Gears Upto 12000 mm OD x 60 Module x 40 tonners single Piece, cut on West German - schiess gear hobbing machin We can undertake manufacturering of Trunnions, Girth Gears, Pinions & Shafts in cast-steel Kiln Tyres, Support Rollers, Dryer Tyres can also Be manufactured in duly ,...
A SAG Mill trommel screen lets you control the true discharge size of your SAG mill or the transfer size to the downstream Ball Mill circuit A well sized trommel should not let rocks pass to the Ball Mill if they are to be more than say 5/8″ or 16mm In the image case below, strangely enough, is the mill shell liner and discharge grate ....
Gears Gear wheels and geared parts We are manufacturers of gear wheels and geared parts, which we can manufacture individually or in runs Our production is carried out entirely in Germany and our in-house hardening plant ensures a real net output...
Oct 19, 2016· Ball Mill Maintenance Manual The purpose of this manual is to assist you in the proper installation and to acquaint you a bit further with the assembly and care of this equipment We suggest that these instructions be read carefully and reviewed by everyone whenever involved in the actual installation and operation of the mill...
Innovative Gear Drive Solution for Grinding Mills | E & MJ
Both the SAG mill and ball mill are each driven by two gear units Because, on a conventional drive variant, only one engagement per pinion with the girth gear is possible per side, an economic power limit of about 8 MW per drive is in effect With the DMG2 gear units, Siemens said this limit expands to as much as 12 MW per drive...
Jan 04, 2013· SAG MILL DRIVES: GIRTH GEARS AT 18,000 HP – OPERATION , SAG MILL DRIVES: GIRTH GEARS AT 18,000 HP – OPERATION AND PERFORMANCE This paper was originally presented at the Vancouver SAG mill , »More detailed...
The resulting mill design was 61m dia x 905 EGL SAG Mill with a 52MW , with an identical structure, trunnion bearings, girth gear, pinion and pinion bearings , design, manufacture, installation, maintenance and failure analysis of heavy....
There are two types of gear unit available for the mill drive unit For higher drive powers, , In both gear unit types, the girth gear and the slide ring with sliding shoes are incorporated in a single housing This, as well as the small size of the gear units, enables a very compact design...
Elastic mill sag by weight of mill balls and materia! to grind A: After temporary alignment of the teeth of pinion and girth gear with the mill empty, Fig 8a, re-alignment should be undertaken with the mill filled with mill balls, i e with reference to the elastic sag in cold con- dition, Fig 8b...
mill has manual roll set is complete less , 230/460 volt v-belt drive to jack shaft to pinion bull gear drive farrel mills bears s/n , ball mill, 10 'diameter (305m) x , [Photos] best quality cement ball mill manufacturer,View ball ,...
Girth gear drives have been, and continue to be, the primary method of driving SAG mills, Ball mills and other rotating elements Several thousand SAG mill conference, provid Customized Ball Mill and Kiln Girth Gear Ring(id:10431617)...
at various operations on mills from various manufacturers Large diameter , pinions and girth gears Evolution of Mill technology , Conventional Milling First generation SAG Milling Latest Generation SAG Milling 14,7Meter diameter wrap-around motor mill design Latest development in drives is sophisticated direct motor drives onto the ....
Stotz Gears Pvt Ltd, Ghaziabad, Heavy Machinery Components
Dec 20, 2011· Mill and Kiln pinions up to 55 module Stotz Gears can manufacture high torque, high precision integral and non integral mill pinions for Horizontal Ball Mills, SAG and Rotary Kiln Application Mill pinions are manufcatured from high quality materials meeting all AGMA metallurgical requirements for a long and a problem free future...
SAG mill conference, provided details of the then largest gear drive in operation on a SAG mill (34ft x 18ft) at Escondida 134MW, which began operation in 1995 The reason for not having larger gear drives was due to the limitation of gear manufacturers not having access to larger single piece special alloy castings To the benefit of...
SAG MILLING: Girth gear at Kumtor to be replaced ,
Feb 22, 2009· Kyrgyz republic — Toronto-based Centerra Gold will shut down the semi-autogenous (SAG) mill at its Kumtor mine to replace the girth gear with a spare the company has on site The shutdown is expected to last eight to 10 days, beginning on Feb 24, 2009 Centerra said that earlier this month monitoring of the mill drive train indicated an increase in vibration A subsequent inspection ....
at various operations on mills from various manufacturers Large diameter , pinions and girth gears Evolution of Mill technology , Conventional Milling First generation SAG Milling Latest Generation SAG Milling 14,7Meter diameter wrap-around motor mill design Latest development in drives is sophisticated direct motor drives onto the ....
An Elementary Guide to Gear Inspection | Gear Solutions ,
Jun 01, 2005· Wenzel GearTec, M & M Precision Systems, Klingelnberg, and other manufacturers offer modern CNC controlled gear inspection machines to measure and record gear errors Each of these company’s machines are CNC controlled and, as such, offer additional capabilities to measure other part parameters as well as the cutting and finishing tools that ....
Girth GearsMore than Just Metal and Teeth mills and ball mills for use in the mining and cement industri By current stan-dards girth gears can be as large as 14 meters (46 feet) in diameter 11 meters (44 inches) face width and 50 module (5 DP) tooth size and weighing upwards of 120 tons...
Girth gear width Fig 1: Dimensions Table 1: Dimensions, torques and weights DMG2 Gearunit size Gear unit Output pinion Gear rim Trans mission ratio max output torque Wght Tooth width Mo‐ dule Num of teeth max tooth width max tooth width a a1 b d1 (n6) l1 E G1 h H i Teff G b1 m z1 b2max z2max kNm t mm mm mm mm mm mm mm mm mm mm mm mm ....
As an industrial engineering Group with a heritage of over 200 years, Fives designs and supplies machines, process equipment and production lines for the world’s largest industrial players in various sectors such as steel, aerospace and special machining, aluminium, the automotive and manufacturing industries, cement, energy, logistics and glass...
Sag Mill Pinion Damage - arbeitsvertrag-stuttgartde
2017-2-23 Elastic mill sag by weight of mill balls and materia to grind A After temporary alignment of the teeth of pinion and girth gear with the mill empty Fig 8a re-alignment should be undertaken with the mill filled with mill balls i e with reference to the elastic sag in cold con- dition Fig 8b...
Increasing availability through advanced Gearless Drive ,
Figure 1 – Top view of SAG mills with alternative drive options; left side: dual pinion drive including motor, gearbox, pinion and girth gear; right side: gearless ring motor Declining ore grades, leading to increased material transport and plant throughput requirements, are one of the...
CITIC Heavy Industries Company Ltd - Ball Mill, Rotary ,
CITIC Heavy Industries Company Ltd - China supplier of Ball Mill, Rotary Kiln, Vertical Mill, Roller press, AG Mill&SAG Mill, Crusher, Casting&Forgings...